ROXON’s Belt Condition Monitoring Systems, designed to detect all damages that happen to the surface of conveyor belts avoiding production loss and ensuring safety.
Optical 3D scanning
• Lasers are creating a “reference line” on the belt surface.
• Camera scans the laser profile from its images.
• 3D surface profiles of the cover are calculated from the laser profiles with 500 Hz scanning rate.
• Sequential 3D surface profiles are merged to a 3D image representing the 3D shape of the belt surface.
• Shape deflections from 3D images are detected as belt damages automatically.
Belt Thickness Monitoring
Submillimeter precision belt thickness measurement for belt lifetime prediction of each belt segment. The technology is implemented in unique way for harsh conditions. It is highly resistant to dust, dirt, moisture and other environmental condition variations with minimal service needed.
Made for Extreme Conditions
ROXON’s Belt Condition Monitoring Systems are designed to work on the toughest conditions and is suitable for all flat conveyor belts. Steel cord and fabric belts in mines, ports, steel mills, energy plants and other installations.
Automatic System
HX automatically adapts to your conveyor operation and belt condition without user intervention. The system senses the belt movement with pulley rotation sensors and the belt damages are positioned in respect to a fixed reference point on the belt.
HX is an intelligent system, it automatically records the existing belt damage and alerts you when new damage occurs or existing damage is getting worse. When your belt condition becomes critical, HX stops the conveyor immediately.
VARIANTS:
HX170
- Max belt width is 1600 mm per sensor and speed up to 10 m/s.
- Monitors material side of belt.
- For wider belts several sensors can be installed parallel.
- Belt wear monitoring integration.
- Compact package designed with adaptability in mind.
- Robust design with vibration dampening.
- Easy installation.
HX270
- Max belt width is 2400 mm and speed up to 10 m/s.
- Monitors both material and clean side of belt via 2 separate modules.
- Both modules can be installed independently.
- Ideal for longer conveyors that are critical for production.
- Belt thickness monitoring can be optionally integrated.
